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HomeMy WebLinkAbout2716-13IFMATION BOOSTER PUMP: California Landings Park. Fontana, CaMornis For Domestic water irrigation system for Qlayfield. Controller "J" or*y nuns off pump boost. Controller 'K" runs off available static water pressure. Constantflo "model #200BP81 P4-10.0-CDEFGHIKMNX. 200 GPM at 81' TDH (35 lbs. boost). 10.0 HP 1,750 RPM - 460V - 30 - TEFC - code H motor. Refer to specifications for full pump specification. Refer to pump detail for more information. Coordinate hookup with General Contractor. Coordinate with Engineer's plan as required. 230V-3 ` 4S�Y FuN bad amps 28 A (NEC) 14 A (NEC) Inrush current 168 A (NEC) 84 A (NEC) Minimum circ. breaker in main swftchgear or disconnect switch. (for short circus 70 A 35 A protection only). Minimur► wire size from switch gear to pump panel THHN stranded copper wire: #10 200' #8 310' - For distances exceeding those listed. or other power supplies, contact Southern California pump sales and mfg. engineering dept. Note: Feeder wire from main switchgear to pump system to be sized for maximum 10% voltage drop from line voltage at inrush current. BLOW OFF RELIEF VALVE Relief valve to be furnished and installed on pump system by pump manufacturer. Vatve shall be set at minimurn of 10 PSI and maximum of 25 PSI above normal main line operating pressure. Water hammer. surge pressures or abnormal pressure above the valve setting shall immediately open the valve to full open and relieve the excess pressure to a suitable discharge area. The valve shall be 2 1/2' flanged, 200 PSI working pressure, and shall meet the same specifications and construction features as the pressure regulating / check valve. A butterfly shut - off valve shall be installed upstream of the relief valve for servicing. A pressure gauge, 0-200 PSI liquid filled, with brass shut - oft cock shall be installed in the suction port of the relief valve to sot the valve. FLQW SWITCH The flow switch shall be controNed by a limit switch in a NEMA 4 enclosure, mounted on the pressure regulator valve, with valve stop to be set at a predetermined flow rate to trip the limit switch. An adjustable 0-60 second timer relay shaN be included in the pump panel to operate in .conjunction with the limit / flow switch. Pump available from Southern California Pump Sales and Manufacturing. (909) 966-1095 PUTp con" pan 2" angle iron weld to base "i U M tT TYPE i'l.ow+ o wTGlf 1 N ov%iV *1 #% - -- --- ----.--.--1 end suct' closed coupled pump and mr4or 3" angle iron wets and galvanized w (4) 9/16' dia. hole NOTE: Pre -piped pump package shall have all optionat components fisted in irrigation materials submittal fist. Refer to specifications for power requirements, equipment and sizing. Contractor shaft verify dimensions of pump assembly skid CONSTANTFLO PREPIPED PUMP PACKAGE Pk- I NTS IRRIGATION NOTES ion flange, Sd snized weld tee $ les sure gauges (2) Bypass fine with blow -df retial , le &A" Valves I se Galvanized victauk cow ,JP Companion flange,V Galvan,zed weld tee, 910 Pipe supports Butterfly 1. ALL MAIN LINE PIPING AND CONTROL WIRES UNDER PAVING SHALL BE INSTALLED IN SEPARATE SLEEVES. MAIN LINE SLEEVE SIZE SHALL BE A MINIMUM OF TWICE (2X) THE DIAMETER OF THE PIPE TO BE SLEEVED. CONTROL WIRE SLEEVES SHALL BE OF SUFFICIENT SIZE FOR THE REQUIRED NUMBER OF WIRES UNDER PAVING. 2. ALL LATERAL LINE PIPING UNDER PAVING SHALL BE PVC SCHEDULE 40 PiPE AND SHALL BE INSTALLED PRIOR TO PAVING. 3. PIPE SIZES SHALL CONFORM TO THOSE SHOWN ON THE DRAWINGS. NO SUBSTITUTIONS OF SMALLER PIPE SIZES SHALL BE PERMITTED, BUT SUBSTITUTIONS OF LARGER SIZES MAY BE APPROVED. ALL DAMAGED AND REJECTED PIPE SHALL BE REMOVED FORM THE SITE AT THE TIME OF SAID REJECTION. S. 120 VAC ELECTRICAL POWER SOURCE AT CONTROLLER LOCATION SHALL BE PROVIDED BY AND INSTALLED BY OWNER PER ENGINEERS PLANS. THE IRRIGATION CONTRACTOR SHALL MAKE THE FiNAL CONNECTION FROM THE ELECTRICAL SOURCE TO THE CONTROLLER. 6. ALL SPRINKLER HEADS SHALL BE SET PERPENDICULAR TO FINISH GRADE UNLESS OTHERWISE SPECIFIED. 7. THE IRRIGATION CONTRACTOR SHALL FLUSH AND ADJUST ALL SPRINKLER HEADS AND VALVES FOR OPTIMUM COVERAGE WITH NO OVER -SPRAY ONTO WALKS, STREETS, WALL, ETC. 8. THE DESIGN IS DIAGRAMMATIC. ALL PIPING, VALVES, ETC., SHOWN WITHIN PAVED AREAS ARE FOR DESIGN CLARIFICATION ONLY AND SHALL BE INSTALLED IN PLANTING AREAS WHEREVER POSSIBLE. THE CONTRACTOR SHALL LOCATE ALL VALVES IN SHRUB AREAS. 9. IT IS THE RESPONSIBILITY OF THE IRRIGATION CONTRACTOR TO FAMILIARIZE HIMSELF WITH ALL GRADE DIFFERENCES, LOCATION OF WALLS, RETAINING WALLS, STRUCTURES AND UTILITIES. THE IRRIGATION CONTRACTOR SHALL REPAIR OR REPLACE ALL ITEMS DAMAGED BY HIS WORK. HE SHALL COORDINATE HIS WORK WITH OTHER CONTRACTORS FOR THE LOCATION AND INSTALLATION OF PIPE SLEEVES AND LATERALS THROUGH WALLS, UNDER ROADWAYS AND PAVING, ETC. 10. DO NOT WILLFULLY INSTALL THE SPRINKLER SYSTEM AS SHOWN ON THE DRAWINGS WHEN IT IS OBVIOUS IN THE FIELD THAT UNKNOWN OBSTRUCTIONS, GRADE DIFFERENCES OR DIFFERENCES IN THE AREA DIMENSIONS EXIST THAT MIGHT NOT HAVE BEEN CONSIDERED IN THE ENGINEERING. SUCH OBSTRUCTIONS OR DIFFERENCES SHALL BE BROUGHT TO THE ATTENTION OF THE OWNER'S AUTHORIZED REPRESENTATIVE. IN THE EVENT THIS NOTIFICATION IS NOT PERFORMED, THE IRRIGATION CONTRACTOR SHALL ASSUME FULL RESPONSIBILITY FOR ANY REVISIONS NECESSARY. 11. ALL SPRINKLER EQUIPMENT NOT OTHERWISE DETAILED OR SPECIFIED SHALL BE INSTALLED AS PER MANUFACTURER'S RECOMMENDATIONS AND SPECIFICATIONS. 12. ADV (ANTI DRAIN VALVES) UNITS AS SHOWN IN THE DETAILS ARE FOR TYPICAL INSTALLATION ONLY. AND MAY NOT BE REQUIRED ON ALL HEADS. PRIOR TO INSTALLATION THE CONTRACTOR SHALL VERIFY WITH THE ON-SITE GRADES. IF THERE IS AN ELEVATION DIFFERENCE OF 24" OR MORE BETWEEN THE HIGHEST HEAD AND LOWEST HEAD ON A SYSTEM, THE ADV'S SHALL BE INSTALLED PER THE DETAIL. 13. CONTRACTOR SHALL CONTACT CITY ENGINEERING DIVISION LANDSCAPE INSPECTOR, 48 HOURS PRIOR TO DESIRED INSPECTION OF AN ITEM AT EXTENSION (909) 350-6633. 14. REFER TO IRRIGATION SPECIFICATIONS FOR STANDARDS OF MATERIALS AND WORKMANSHIP. INSTALLATION OF ALL IRRIGATION EQUIPMENT IN THE PUBLIC RIGHT OF WAY SHALL CONFORM TO SECTIONS 308 AND 212 OF THE "STANDARD SPECIFICATIONS FOR PUBLIC WORKS CONSTRUCTION LATEST EDITION" AND THE CITY OF FONTANA PARK PLANNING AND LANDSCAPE DEVELOPMENT - SECTION, ENGINEERING DIVISION LANDSCAPE CONSTRUCTION STANDARD DETAILS PUMP AND COMPONENTS A. Provide a completely automatic "on-off" pumping system in accordance with the contract documents and all ordinances and codes governing the type of work. Pump shall be operational through the irrigation controllers as well as manually from a starter panel. B. Booster pump system shall be a CONSTANTFLO Model # 200BP81 P4-10.0 CDEFKGHIKMX, factory prepiped and prewired and mounted on a steel base hot dipped galvanized after fabrication, with a capacity of 200 GPM at 81' TDH, (35 LBS. boost) exclusive of pressure drop through the prefabricated system. Pumps shall be horizontally mounted end suction close coapted, bronze fitted construction, with bronze impeller and wear rings, bronze shaft sleeve, mechanical seed __ with ni-resist seat, integral flanged suction and discharge connections, keyed motor shaft, back pull-out type, with centerline discharge for automatic venting. Pump volute, backplate and motor bracket shall be protected with fusion bonded epoxy coating on the interior and exterior, and oven cured. Impeller bolts, nuts, washers, etc., shall be minimum Gracie 5/316 stainless steel. C. Motors shall be 1,750 RPM, 10.0 HP. 460 Volts, 3 Phase and shall be non -overloading on the full range of the impeller curve without use of service factor. Single phase motors shall be TEFC with a 1.15 service factor through 10 HP. Three phase motors shall be TEFC with a minimum 1.25 service factor through 30 HP, and a minimum 1.15 service factor over 30 HP. Threaded motor shafts and 56C frame motors are not acceptable. A 20OV-3 phase specially wound motor shall be used on a 208V-3 phase power. Note: Contractor to verify voltage / phase available prior to ordering pump equipment. Steel skid base shall be minimum 3" welded angle iron or channel, hot dipped galvanized after fabrication. Heavier gauge construction shall be used as required to support the equipment being instated. Skid base to have full width angle iron brackets at each end of the skid, with minimum 9/16" holes each corner for bolting to concrete with galvanised anchors. Piping and fittings sMN be flanged spools of schedule 40 steel and class 150 weld flanges, hot dipped galvanized after fabrication. Spacer spools shall also be welded spools and galvanized. Threaded fittings are not acceptable. Companion flanges at suction and discharge header connections shall be class 150 steel flanges, galvanized. Where external brass piping is connected to the pump system, a galvanized pipe nipple shall be installed in the header companion flanges and connected to the external brass piping with dielectric unions, or by use of dielectric flanges. All nuts, bolts, washers, plugs and bushings used in the assembly of the prefabricated pump station shall be 316 slaw ess steel. D. Gauges shall be 2-1/2'' diameter, liquid filed for vibration dampening, 0-200 # range, stainless steel casing, with brass needle valve shut-off cocks. AN nipples and fittings to be minimum 1/4" 303 stainless steel. E. Check valves and butterfly valves, including handles, shaN be sandblasted and fusion bonded epoxy coated. AN nuts and bolts to be Grade 5/316 stainless steel. Shut-off valves to be butterfly kig type, wafer style, driNed and tapped, with bronze disc, capable of remaining installed in piping. Handles shat be 10 position adjustable, with chrome memory plate and 316 stainless steel nuts, bolts and washers. Check valves shah be . Mueseco Sure -Check. bronze double -disc, spring operated. F. Pressure regulating valves shalt be a flanged, combination pressure regulating and rwA- 1. slam check valve, fusion bonded epoxy coating interior and elder. Nuts and bWW to be Grade 5/316 stainless steel. G. Pump control panels shall be 14 gauge, Type 304 stainless steel with continuouoiy U welded seams, door with continuous hinge, #4 finish on five sides, with all welds passivated to eliminate corrosion, UL fisted, Nema 3R enclosure, deadfront, key lockable mi and padlockable, with main disconnect switch, motor circuit protector with adjustable overloads on all legs and adjustable inrush current trip setting, heavy duty contactor, J 115V control circuit transformer with circuit breaker disconnect, fused primary. HOA selector switch, terminal strip for remote wiring leads, an adjustable time delay relay OZaQ UO) "OFF" to prevent pump quick -cycling as valve stations open and close, an adjustable Q time delay relay "ON" to operate in conjunction with a flow switch, and a plug-in module 2. type pump start relay to start and stop the pump system. An individual pump start relay shall be furnished and installed by the panel manufacturer • for each irrigation controller, to electrically isolate the controllers from each other. If a 3. master valve is used on the project, an extra relay shall be included. Z Panel shall have holes in bottom of panel as required to allow for all inlet and outlet wiirp Z Q for main power and control accessories. Stainless steel louvers shall be included on 3LLJOz opposite sides of the panel for cross ventilation, and shall include insect screens. Louvers shall be stamped out integrally with the enclosure. H. Fusion bonded epoxy coating. Coating process to be Scotchkote 01134, with a minimum § 8g of 10-12 mils thickness. 4. Coating process shall be property alloyed to the interior and exterior of pumps. preeeurs regulating valves, check valves, butterfly valves and handles. Spray on or brush on coatings are not acceptable. Coating processor to provide certification to verify specifications have been completed. I. Nuts and bolts: All nuts and bolts used in construction of the pump system and the sheet metal enclosure shall be 316 stainless steel. Plated nuts and bolts are not acceptable. J. Sheet metal enclosure shall be minimum 16 gauge galvanized sheet metal. Legs and rails, or other structural support, shall be minunum 1-1/4" x 1/8" angle iron, hot dipped galvanized, or 3/16" aluminum angle. S. All nuts and bolts to be 316 stainless steel, with 316 stainless steel lock washers. Mounting feet to be chrome plated angle, attached to legs, and bolted to steel skid. 6. For high security areas, the front mounting feet "N be attached to the skid with 316 stainless steel padlock hasps. A removable access service panel shah be inckxW on the full length of one side of the enclosure. The enclosure shall be the TILT -UP style, for full access to the entire pump system. It shall be capable of laying back in a 180 degree horizontal position. Inspection plates "N be included at piping entrances to minimize openings avatable to vandalism. 0, i]adstrwritars Plain steel sncbstxes with epoxy coatings we not acceptable. Welding a not motors, and devices shall be U.L. listed, and so labeled. acceptable. K. Electrical Contractor shall provide all labor and material for main power to the ptsM i. panel, and for the 115V power between pump panel and irrigation controller (not for powering the controller). When the controller activates, it shall provide a 24 VAC signal to close the dry contacts of the relay unit to the magnetic starter coil, energizing the pump motor. L. Painting: Entire pump unit to be factory finished with two (2) coats of green Rustoleum . factory enamel finish. M. Testing: Pump unit to be hydrostatically tested at 100 PSIG prior to shipment of pump station. N. Field assembled pump system aro not acceptable. O. Start Up: The services of a factory representative shall be made available on the job sit . to check installation and perform the start-up, and instruct operating personnel. A report of start-up data, including voltage and amperage readings, pressure gauge readings, and general operating characteristics shall be submitted to the Architect for 4. record purposes. Three sets of operating and maintenance manuals and control pants wiring diagrams shall be provided to the Contractor. P. Substitutions: Requests for substitutions shall be submitted to the Architect in writing, allowing sufficient time for review of submittal data. When requesting substitutions, refer S. to the "SUBMITTAL REQUIREMENT LIST" to provide complete information for review. Where substitutions are approved, financial savings in material costs shall be submitted to the project Owner or his representative, by a method approved by the Owner or i. representative. A cost analysis, documented by quotations from suppliers, shall be supplied by the Contractor when substitutions are requested. Approval of substitutions shall not relieve the Contractor of providing a complete 111. operational system consistent with the intent of the specifications. Cl. Service Contract: The manufacturer of the pump system shall offer a service contract to the project Owner, effective after the expiration of the warranty period. shall be corrected daily and show every change from the OPTIONAL PtJFj/EAA�\TURES (for optional pump components specified, an Model "" t "h ..-; a -.'--t _. A44,:- 1/ ) Prints for theme purposes may be obtained from the Where 24V direct burial power cable is used between the pump panel and the sprinkler UAA. / panel, and the distance exceeds 100', a special low ampacky relay shall be included in �� the pump panel. B. Where HIGH PRESSURE areas requiring pump operation, and LOW PRESSURE areas The drawings shall also serve as work progress sheets which do not require pump operation, are both operating off the same line, a separate and shall be the basis for measurement and payment for relay for each HIGH PRESSURE area shall be included in the pump panel to energize work completed. These drawings shall be available at the pump whenever a HIGH PRESSURE valve station is operated by its appropriate all times for site reviews and shall be kept in a timer in the sprinkler panel. The irrigation Contractor shall be responsible for the two location designated by the Agency's Authorized wires necessary from the terminals in the sprinkler panel to the designated terminals in 4`: the pump panel for each relay. Where the CONSTANTFLO system is connected to a PUMPED city mein instead of a progress sheets not be available for review or not up tp reservoir tank, and may experience a wide range of suction pressures, a combination date at the time of say site reviews (refer to 3ectioa pressure reducing and non -slam check valve shall be included in the CONSTANTFLO 0 system. A sheet metal enclosure as indicated in the detail sheet shall be provided, complete with work has been completed and the Contractor will be ventilation as required without need for fans, and finish painted with tow (2) coats of assessed the cost of that site visit at the current RUSTOLEUM factory enamel finish. All components of the enclosure, including legs, billing rate of the Agency's Authorized Represen-tative. feet and interior support rails shall be galvanized.. Enclosure shall be mounted on the No other inspections shall take place prior to payment steel skid base. 0 #51 Limit Type flow switch with 0-60 second adjustable time delay relay, mounted and The Contractor shall make neat and legible notations on wired on the pump panel, to operate as a NO -FLOW safety shut down. F. ) A PUMP START RELAY of the plug-in module type shall be mounted and wired lo ttw 11-1 pump panel by the panel supplier. One relay for each controller. ',G'% Provide concrete base to receive the CONSTANTFLO. Type A-3,000 PSI pre -stressed �` concrete with rebar, with cad -plated anchors installed and steel skid base factory H mounted on the concrete base. Nema 3R non-fused main disconnect switch, mounted on exterior of pump panel, and 'I�. wired to panel circuit breaker. Low suction pressure cut-off switch and time delsv relay. J. High suction pressure cut-off switch and time delay relay, to disconnsid pump operation K) during prolonged high static pressure. High limit temperature cut-off, set at 135 degrees Fahrenheit, to disconnect pump record plan at the proper time. operation due to no -flow and temperature build-up in pump volute. Before the date of the final site review, the Contractor This option not being used at this time. shall transfer all information from the "record" prints Victaulic couplings at suction and discharge headers. Galvanized. to a sepia mylar or similar mylar material procured from Blow -off relief valve. Pipe to atmosphere or storm drain as indicated on plan. O. Reduced pres�s/ure backflow device included in pre -assembled pump package. be in water- proof India ink and applied to the mylar by jUZQATTON SYSTEM Z9T2OX Q2 material. Such pen shall be similar to those PART 1 - GENERAL 1.01 RELATED DOCUMENTS Castell. The dimensions shall be made so as to be A. Review the ueneral Conditions, Standards Specifications and easily readable even on the final controller chart (see Special Provisions which contain information and requirements Section i.OSC). The original mylar "record" plea shall that apply to this section. 1.02 WORK INCLUDED . for approval prior to the making of controller chart. A. The Contractor shall supply material, pipe, pipe fittings, The Contractor stall 3imension from two permanent points automatic valves, wiring, and all labor to install a fully of reference, building corners, sidewalk, or road automatic sprinkler system. Restore any existing laadacapinq intersections, etc., the location of the following that may be disturbed during the installation. 1.03 RELATED SECTIONS a. Connection to existing water lines. A. Lawns is Grasses - Section 02930 b. Connection to existing electrical power. Y. Trees, Shrubs, Vines and Groundcover - Section 02950 C. Gate valves. C. Landscape Maintenance - Section 02970 d. Routing and/or directional turns of sprinkler D. Electrical - Section 16000 pressure lines (dimension madimum one hundred (100) s. Sits Concrete - Section 201 a 301 1.04 QUALITY ASSURANCE AND REQUIREMENTS e. sprinkler control valves. A. permits and Fees: The Contractor shall obtain and pay for any f. Routing of control wiring. and all permits and all inspections as required. q. Quick coupling valves. a. Man„facturar's Direr ions: Manufacturer's directions and h. Other related equipment as directed by the Agency's detailed drawings shall be followed in all cases where the Authorized Representative. manufacturer of articles used in thin contract famish On or before the date of the final site review, the directions covering points not shown is the drawings and Contractor shall deliver the corrected and completed specifications. sepias to the Agency's Authorized Repro-sentative. C. (�rAwduj r-.= and eaulatione: All lOCal, mllniCipal and state Delivery of the sepias will not relieve the Contractor laws, and rules and regulations governing or relating to say of the responsibility of furnishing required information portion of thio wbbk are hereby incorporated into and made a that may be omitted from the prints. part of these specifi-cations, and their provisions shall be a: carried out by the contractor. Anything contained in these Record drawing shall be approved by the Agency's specifications shall not be construed to conflict with any o! Authorized Representative before controller charts are the above rules and regulations or requirements of the same. prepared. However, when these specifications and drawings call for or . describe materials, workmanship, or construction of a better supplied. quality, higher standard of larger size than is required by The chart shall show the area controlled by the the above rules and regulations, the provisions of these automatic controller and shall be the maximmun size which specifications and drawings shall take precedence. the controller door will allow. D. General Conditions, Special Provisions, The chart is to be a reduced drawing of the actual Exhibit "A" sad Appendix 1. record system, of a maximum size that will fit inside S. ;unerint n ant• controller housing, double aided is required los 1. A superintendent satisfactory to Agency's Authorized readability. Representative who SPEAKS ENGLISH FLUENTLY shall be . present on the site at all times during progress of the color shall be used to indicate the area of coverage for work. sacb station, using pastel or transparent colors. 2. The Superintendent shall not be changed except with the when completed and approved, the chart shall be consent of the Agency's Authorized Representative. hermetically sealed between two pieces of plastic, each 3. The Superintendent shall be authorized to represent the I Contractor. ...- F. 1. Due to the scale of drawings, it is not possible to indicate all offsets, fittings, sleeves, etc. which may be required. The Contractor shall carefully investigate U the structural and finished conditions affecting all of his work and plan his work accordingly, furnishings suck mi fittings, etc., as way be required to meet such conditions. Drawings ars generally diagrammatic and J indicative of the work to be installed. The work shall be installed is such a manner as to avoid conflicts OZaQ UO) between irrigation systems, planting and architectural Q features. 2. All work called for on the drawings by notes or details shall be furnished and installed whether or not • specifically msntioeud in the apecificatioas. 3. The Contractor shall not willfully install tin Z irrigation system a shown on the drawings when it is Z Q obvious in the field that obstructions, grade 3LLJOz differences or discrepancies is area dimensions exist that might not have been considered is engineering. The Z Qr Contractor is responsible for placement of irrigation § 8g sprinkler heads to achieve head to head cawrage. 4. No materials are to be purchased or installed as noted in legend on the drawing when it is obvious there is an error or discrepancy. In addition, failure to obtain prior material approval, risks rejection by the Agency's Authorised Represents- tin . By failing to bring material discrepancies to the attention of the Agency's Authorized Representative or by failure to comply with materials subwittala, the Contractor is responsible lot any revisions necessary. S. work of this section which is allied with the work of other trades scall be coordinated as necessary. 6. It is the intent of the drawings and specifications to ,, provide an irrigation system with complete coverage. The contractor is responsible for say misinterprstatiow of the drawings prior to or during construction. Should any discrepancy arise as to the interpretation of the drawings or specifications, the final decisions in the matter will rest with the Agency's Authorized Rspreseata- tive. 0, i]adstrwritars Laboratoriu : Electrical wiring, controls, motors, and devices shall be U.L. listed, and so labeled. 1.05 SUBMITTALS A. i. The Contractor shall furnish the articles, equipment, materials, or processes specified by name in the drawings sad specifications. No substitution will be allowed without prior written acceptance by the Agency's Authorized Representa- tin. 2. Complete material list shall be submitted prior to performingany work. Material list shall include the manufacturer, model aunmber sad description of all materials and equipment to los used. 3. Equipment or materials Installed or furnished without . prior approval of the Agency's Authorized Representative may los rejected and the Contractor required to remove such materials from the site at his own expense. 4. Approval of any iter, alternate or substitute indicates only that the product or products apparently meet the requirements of the drawings and specifications on the basis of the information or samples submitted. S. Manufacturer's warranties shall not relieve the Contractor of his liability under the guarantee. Such warranties shall only supplement the guaraatse. i. If equipment is as specified, no manufacturer descriptive catalogs are necessary in submittal. 111. 1. The Contractor shall provide and keep up to date and complete "record" set of blue -line ozalid prints which shall be corrected daily and show every change from the - original drawings and specifications and the exact "record" locations, sizes, and kinds of equipment. Prints for theme purposes may be obtained from the Agency's Authorized Representative at cost. This set of drawings shall be kept on the site and shall be used only as a record set. 2. The drawings shall also serve as work progress sheets and shall be the basis for measurement and payment for work completed. These drawings shall be available at all times for site reviews and shall be kept in a location designated by the Agency's Authorized Representative. Should the record blueline record progress sheets not be available for review or not up tp date at the time of say site reviews (refer to 3ectioa 3.02-8-3 -Observation Schedule), it will be assumed no work has been completed and the Contractor will be assessed the cost of that site visit at the current billing rate of the Agency's Authorized Represen-tative. No other inspections shall take place prior to payment of that aasessmeat. 3. The Contractor shall make neat and legible notations on the record progress sheets daily as the work proceeds, showing the work as actually installed. For example, should a piece of equipment be installed is a location , that does not match the plan, the Contractor must • indicate that equipment has been relocated in a graphic manner so as to match the original symbols as indicated - in the irrigation legend. The relocated equipment and dimensions will then be transferred to the original record plan at the proper time. 4. Before the date of the final site review, the Contractor shall transfer all information from the "record" prints to a sepia mylar or similar mylar material procured from the Agency's Authorized Representative. All work shall be in water- proof India ink and applied to the mylar by a technical pea mads expressly for use on mylar material. Such pen shall be similar to those manufactured by Rapidograph, Kueffel 4 Esser, or Faber Castell. The dimensions shall be made so as to be easily readable even on the final controller chart (see Section i.OSC). The original mylar "record" plea shall be submitted to the Agency's Authorized Representative . for approval prior to the making of controller chart. S. The Contractor stall 3imension from two permanent points of reference, building corners, sidewalk, or road intersections, etc., the location of the following ' items: a. Connection to existing water lines. / b. Connection to existing electrical power. C. Gate valves. d. Routing and/or directional turns of sprinkler pressure lines (dimension madimum one hundred (100) feet along routing). e. sprinkler control valves. f. Routing of control wiring. q. Quick coupling valves. h. Other related equipment as directed by the Agency's Authorized Representative. 6. On or before the date of the final site review, the Contractor shall deliver the corrected and completed sepias to the Agency's Authorized Repro-sentative. Delivery of the sepias will not relieve the Contractor of the responsibility of furnishing required information that may be omitted from the prints. . C. a: 1. Record drawing shall be approved by the Agency's Authorized Representative before controller charts are prepared. 2. Provide ons controller chart for each eontrollar supplied. 3. The chart shall show the area controlled by the automatic controller and shall be the maximmun size which the controller door will allow. . 4. The chart is to be a reduced drawing of the actual record system, of a maximum size that will fit inside controller housing, double aided is required los readability. S. The chart shall be a blackline print and a different color shall be used to indicate the area of coverage for sacb station, using pastel or transparent colors. 6. when completed and approved, the chart shall be hermetically sealed between two pieces of plastic, each being a minimum twenty (20) mils. 7. These charts shall be completed and approved prior to final acceptance of the irrigation system. D. 1. Prepare and deliver to the Agency's Authorized Representative within ten (10) calendar days prior to completion of construction, two hard cover binders, with three rings containing the follawinq inforwatioa: a. Index sheet stating Contractor's address and telephone number, list of equipment with name and address of local manufacturer's representative. b. Catalog and part sheets on every material and equipment installed under this contract, c . Guarantee stats a. d. Complete operating sad maintenance instruction oa all major equipment. 2. In addition to the above mentioned maintenance manuals, provide the Agency's maintenance personnel with - instructions for major equipment and show evidence in ___ writing to the Agency's Authorized Representative at the conclusion of the project that this service has been rendered. s, Z_ . nr to : I. Supply as part of this contract the following tools: a. Tw (2) keys for each automatic controller. b. Two (2) keys for opening valve boxes. 4 C. One quick -coupler key and watching hose swivel and _fglobe valve for every five, or fraction thereof, .` valves installed. 2. The above mentioned equipment shall be turned over to the Agency at the conclusion of the project. Before final acceptance can occur, evidence that the Agency has received material must be shown to the Agency's Authorized Representative. 1.06 PRODUCT DELIVERY, STORAGE AND HANDLING A,Hin�dI no 0f P_V_C_ Pine _E=inat: The Contractor is cautioned to exercise care in handling, loading, unloading, and storing of P.V.C. pipe fittings. All P.V.C. pipe shall be transported fn a vehicle which allows the length of pipe to lie flat so as not to subect it to undue bending or concentrated external load at any point. Any section of pipe that has been dented or damaged will be discarded and, if installed, shall los replaced with new piping. 11. when pipe is stored outdoors, it shall los covered to protect it from sunlight. 1.07 SUBSTITUTIONS A. If the Irrigation Contractor wishes to substitute asaj► equipment or materials for those equipment or materials listed on the Irrigation drawings and specifications, he may do so by providing the following information to the Agency's lliuthorized Representative for approval: I. Provide a statement indicating the reason for making the substitution. Use a separate sheet of pager fez each item to be substituted. 2.* Provide descriptive catalog literature, performance charts and flow charts for each item to be substituted. 3. Provide the amount of cost savings if the substituted item is approved. 4. Approval of any item as a Substitution or alternate is for design only, based on information or samples provided by the Contractor. S. Contractor shall be responsible for the total performance of such substitution to equal or surpass the original in every respect. 6. if the substitution prows to be uasatisfaetory in the 1 opinion of the Agency's Authorized Representa- tive, Contractor shall remove such work and replace it with originally specified item (including installation) as part of the work of this section. a. The Agency's Authorized Representative shall have the sole responsibility for accepting or rejecting any sibstituted item as an approved equal to equipment and materials listed on the irrigation drawings and specifications. 1.04 GUARANTEE A. The guarantee for the sprinkler irrigation system shall be made in accordance with the following form. The general conditions and supplementary conditions of these specifications shall be filled with the Agency or his representative prior to acceptance of the irrigation systaw. a. A copy of the guarantee form shall be included in the operations and maintenance manual. C. The guarantee form shall be retyped onto the Contractor's letterhead and contain the following informati�: GUAR1hWM FOR SPRINKLM IRRIGATION SYSTM We hereby guarantee that the irrigation system we haw . furnished and installed is free from defects in materials and workmanship including settling of backfill arena below grads, and the work has been completed in accordance with the drawings and specifications, ordinary wear and tear and unusal abuse or neglect excepted. we agree to repair or replace any defect in material or workmanship which may may develop during the period of one year from the date of acceptance and also to repair or replace any damage resulting from the repairing of such defects at no additional cost to the Agency. we shall make sure repairs or replacements within a reasonable time, as determined by the Agency, after receipt of written notice. In the event of our failure to make such repairs or replacements within a reasonable time after receipt of written notice from the Agency, we authorized the Agency to proceed to have said repairs or replacements made at our expense and we will pay the coats and charges therefore upon demand. PlI WRCT : CONTRACTOR: PHONE NO. ADDRESS: BY.: DATE OF ACCEPTANCE: BY.: 1.09 TEMPORARY REPAIRS A. The Agency reserves the right to make temporary repairs as necessary to keep the sprinkler system equipment in operating condition. The exercise of this right by the Agency shall not relieve the Contractor of his reaponaibilities under the terms of the guarantee as herein specified. 1.10 COMECTIONS TO UTILITIES 1. SoLrce of water and Powar SuDD1V: Verify and b! familiar with the location, size and detail of stub -outs provided as the source of water and electrical supply to the sprinkler system, as shown on the plans. Source of water supply and point of connection shall be new water meters or stub -outs at approximately locations as shown on plana. (unless otherwise noted). 2, titilitias Service Cha_rBs,: The contractor is responsible for all utilities service charges related to the work during the course of construction and construction maintenance periods until the project has been accepted by the Agency. Payment for the utilities service charges shall be considered as included in the prices paid for various items of work and no additional compensation will be made therefor. 3, sYist as Utilities and Condition•: Prior to cutting into the soil locate all cables, conduits, sewer septic tanks, and other utilities that are commonly encountered underground, and take proper precautions not to damage or distrub such improvements. If a conflict exists between the construction plan location of facilities and existing facilities pron�tly notify the Agency, who will arrange for relocations. Proceed in the same manner if rock layer or any other conditions encountered underground make changes advisable. 4; zg»hsurface Condition: Where investigation of subsurface conditions has been made by a qualified body in areas in which local materials may be obtained, the Contractor may request the use of such information, but will be directly responsible for its verification and accuracy. 1.11 CONSTRUCTION OHSERVATIOIi 1. Itoti><ication and Access: At all times permit the Agency or his authorized agents to visit and observe the work or any part thereof. Maintain proper facilities and provide safe access for such observations to all parte of the work. Where the specifications require work to los tested, it shall not be covered up until tested or approved by the Agency and governing agencies. The Contractor shall be solely responsible for notifying the Agency and required agency (forty-eight (48) hours notice minimum required), where and when such work is in readiness for approval, it shall, if so ordered, be uncovered at the Contractor's expense. 2. Observations required: a. Prestart meeting. b. Layout of control equipment and heads (All concrete headers to be installed prior to head layout). C. Main line pressure test, sleeves and trench depth check. d. Lateral trench depth check, lateral lines and hoed assemblies. s. Control unit operation. f. Coverage test and prefinal observation. (The Agency's Authorized Representative and a City of Fontana Operation B Maintenance Inspector must be present who will provide is writing the approval to proceed with planting operation.) g. Final observation. 1.12 COMPLZTIOa A. In judging the work, no allowance for deviation from the original plans sad specification will los wade unless previously approved by the Agency. 11. When any item appears sn the plana and not in the sp:cificationa, or in the specifications and not on the plan, it shall los considered in both. C. The Agency or his authorized representative shall have the final authority on all items of the project. 1.13 B=PMEt1rT TO 33 FURNISHED A. Sprinkling equipment, operating keys and spare parts shall be furnished to the Agency as shown on the irrigation drawings. 1.14 SERVICE BY THE CONTRACTOR A. The Contractor shall service the system at the Agency's request during the guarantee period, and shall be paid for work performed which is not covered by the guarantee. If requested by the Agency, the Contractor shall furnish the Agency with a schedule of service feel. PART 2 - PRODUCTS 2.01 MATERIALS A. Ocneral: Use only new materials of brands and types noted on drawings, specified herein, or approved equals. 2.02 PIPES AND FITTINGS A. Pr sa 2ra mainLina Pijli� Fittin- : Sizes two and One half (2-1/2) inches or larger shall be P.V.C. Class 31S solvent weld type. 1. p* -•sears [yLin Lin. PiQ �a Fittina�; Sizes two (2) inches and swelter shall los Scheduled 40 P.V.C. C. linas (huriadl: Shall los I.V.C. Clara 200. D. : Shall be installed under all paving (asphalt concrete or concrete); shall los P.V.C. Schedule 40; shall be two times diameter of the pipe enclosed; shall be installed under paving a minimum 24 inches depth; shall have separate sleeves for control wire, pressure mainline sad non- pressure lateral line. Control wire sleeve size shall be a• required to allow ample roan for any future wire installation. (Twice the diameter of tht wires to be sleeved, 3/4" diameter minimum sized sleeve). i. All pipe fittings shall conform to specilla rsquirsments s. follows: 1. P.V.C. (Solvent weld) a. Pipe: Manufactured frac virgin polpvinyl chloride compound in accordance with ASTM D 1784 or ASTM D 2241, cell classification 124541, hydrostatic design stress rating not less than two thousand - b. Fittings (solvent weld or thread). Standard weight, Schedule 40, side gated, injected molded P.V.C. complying with ASTM D 1764, cell classification 13454, including threads whets required. 2. P.V.C. nipples shall los scheduled 80 with nwlded threads. 3. 1►11 I.V.C. pips met bear the following markings: A. Manufacturer's Haws b. Nominal pipe size C. Schedule or class d. Pressure rating is A.S.T. (not required on drip tubing) e. NSF (National Sanitation Foundation) approval (not required on drip tubing) f. Dots of extrusion 4. Brass Pips a Fittings: a. Brass pipe shall be eighty-five (85) percent rad brass, American National Stndard Institute (AMI), Schedule 40 screwed pipe. b. Fittings shall los median brass, screwed 12S pound class. S. Solvent cement and primer for P.V.C. solvent -weld pipe and fittings shall be of type sad installation method prescribed by the manufacturer. 6. where called for on drawings, pipe shall be bell end, conforming to ASTM D-2672. Install concrete thrust blocks as recommended in Johns -Manville installation guide no. TR -624, where conditions dictate. 2.03 ELECTRIC (HIGH VOLTAGE) . A. All high voltage electrical service required for automatic controller and other equipment noted on drawing for irrigation system ed by Contractor. a. Provide approved type enclosure for motor, similar to that manufactured by Myers Electrical Products, Inc. (213) 724- 0450, model as specified on drawing. Enclosure shall be of adequate size to house automatic controller specified on drawing. Enclosure shall be zinc coated steel, minimum twelve (12) gauge in thickness. Cabinet shall be protected against corrosion in accordance with U.L. 50, Cabinets and Boxes, Section 13. Exterior covers to be minimum fourteen (14) gauge steel and shall have padlocking provisions. Deadfront shall be a hinged type, sixteen (16) quage minimum, and shall not require the use of installation or servicing. All factory installed components shall be U.L. listed. All factory installed conductors shall be copper, size and type to conform to NEC and U.L. requirements. Enclosure shall be furnish with a detachable sub -base with ons -half (1/2) inch diameter bolts. Mounting bolts shall consist of one (1) zinc chromate primer and two (2) coats baked enamel paint. C. Electrical equipment installed outside building shall be !NEMA 4 type. D. Pump starter. Provide flow switch of type as noted on drawing and connect to time delay switch and magnetic starter. t. All connections between electrical services and equipment shall be in rigid PVC or galvanized electrical conduit, with conduit and wiring size as required. 2,04 ELECTRICAL (LOW VOLTAGE) A. Connections between controller and remote control valves shall be made with direct burial A WG -UF, 600 volt wire, insulation thickness three-sixty-forths (3/64) inch, utilizing low density high molecular weight polyethylene insulation. a. Splices, where permitted, shall be waterproofed using Rain Bird, Pen -Tito Connectors or fusible heat shrinking tubing, and housed in a box. Boxes for other irrigation use may be utilized for this purpose. C. wire sizing shall los a minimum of $14 "UF" 600 volt underground wiring, unless a shielded cable is used in which case $18 wire may be used. Common wire to be white in color, and all others a different color. Electrical control wire shall be AEF 14 AWG Type UP 600 volt (U. L.) direct burial. The wire shall be bundled, taped every ten (10) linear feet, placed adjacent to the main line. An eighteen (18") inch expansion loop will be provided for every change of direction greater than 45'. The common wire shall be white and the valve control wires shall be black and marked with numbered tags at both ends to identify the valve zones and controller. The control wire shall be installed at a depth of 18" minimum below finish grade and sidewalk and sleeved 24" minimum below hard surfaces (i.e. driveays, parking lots, streets). At each electric control valve an expansion coil of twenty-four (241) inches minimum per wire shall be provided. The coil can be achieved by coiling (winding) the wire around a piece of 3/4 PVC pipe. At the controller pedestal, each control wire shall los twenty-four (24") inches longer than the required connection. The installed wire shall be neatly organized with the excess wire looped and secured to the bottom of the controller cabinet. The control wire shall be sleeved separately in SCH 40 PVC pipe sized to the number of wires to be sleeved (minimum 3/4 inch) under Au hard surfaces. When valve control wiring from two (2) different controllers is located within the same trench, the second controllers wiring shall be as follows: Common wire: white with a colored strip Pilot Wire: . Red with tags at each end identifying the controller with valve number and controller I.D. Additional controller wiring in the sane trench from a third, forth, or more controllers shall be different in color for flu pilot wires and the comnpon wire shall be white with a different colored strip. The pilot wires shall be tagged identifying the valve and controller. Extra control pilot wires will be installed at each controller to the terminal end. The extra wire(s) shall be looped a minimum of 48" up into each valve box. The extra wires will be identified as extra and numbered with tags at each valve box. All valve control wiring shall be continuous runs. Splicing of wise is unacceptable and will be rejected, unless otherwise approved by the City Landscape Inspector. 0 a0L c 4C W � Z in 4e Cc F O **- - W Z �� � W cc QTt X U a _a 0 19 Q J W Z W 6 Q > Q W °C PM UJ Z 0 w • Z 0 Z • UJ LAI e La. Z 0 0 n>. 2 4 H 2 5 0 V � IV0 Q U wm=...A� I 9 . im Z Lo o LO (0 < LO r Z Q . 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